I. Introduction
Packaging machine is one of the indispensable equipment in modern production, it can efficiently and accurately complete the packaging of products. In order to ensure the normal operation of the packaging machine and the safety of the operator, this operation procedure is formulated to clarify the operating process, safety precautions and troubleshooting methods of the packaging machine.
2. Scope of application
This procedure applies to all operators using packaging machines, including operation, maintenance, maintenance and troubleshooting.
3. Operation process
1. Prepare
a. Confirm the packaging materials, products and packaging specifications required by the packaging machine, and carry out inspections.
b. Check whether the power and air supply of the packaging machine are normally supplied, and ensure that the machine is in a safe state.
c. Clean the working area of the packaging machine and remove debris and obstacles.
2. Start the packaging machine
a. According to the starting order of the packaging machine, turn on the power supply, air supply and hydraulic system in turn.
b. Set the packaging specifications and working parameters according to the instructions on the operation panel of the packaging machine.
c. Check whether the sensors and safety devices of the packaging machine work normally.
3. Feeding and packing
a. Place the product to be packaged in the feed port of the packaging machine, and ensure that the position of the product is correct.
b. Start the packaging machine and observe the indicators in the packaging process to ensure that the packaging effect meets the requirements.
c. Check the operating status of the packaging machine regularly to avoid blockage and failure.
4. Troubleshoot the fault
a. In the case of failure of the packaging machine, immediately stop the machine, and disconnect the power and air source.
b. According to the fault code or alarm information of the packaging machine, refer to the operation manual of the packaging machine for troubleshooting.
c. If the fault cannot be solved, contact the maintenance personnel in time for repair and maintenance.
5. Shut down and clean
a. After the packaging task is completed, stop the operation of the packaging machine, and disconnect the power and air source.
b. Clean the working area of the packaging machine, including the removal of residual packaging materials and products.
c. Maintain and maintain the packaging machine regularly, clean the surface and internal parts of the machine.
Iv. Safety precautions
1. The operator must be familiar with the operation process and safety specifications of the packaging machine, and untrained personnel are strictly prohibited from operating the packaging machine.
2. When operating the packaging machine, you must wear protective equipment, such as gloves, goggles and earplugs.
3. Do not extend hands or other objects into the inside of the running packaging machine to avoid accidental injury.
4. When the packaging machine is repaired and maintained, the power and air supply must be disconnected first, and special maintenance tools must be used.
5. During the operation of the packaging machine, it is strictly prohibited to adjust the packaging specifications and working parameters at will, so as not to affect the packaging effect and the normal operation of the machine.
V. Appendix
1. Packaging machine operation manual: contains detailed technical parameters, operation process and troubleshooting methods of the packaging machine.
2. Packaging machine maintenance records: record the maintenance and maintenance of the packaging machine, including the maintenance date, maintenance content and maintenance personnel.
Vi. Summary
Packaging machine operating procedures are important documents to ensure the normal operation of packaging machines and the safety of operators. The operator must strictly follow the procedures, pay attention to safety matters, and regularly carry out maintenance and maintenance to ensure the efficient operation of the packaging machine and the quality of the product. Any failure and abnormal situation should be handled and reported in time to ensure the smooth progress of the production process.