Chili Sauce Packaging Machine
Combining precision mechanical engineering, intelligent controls, and versatile configurations, the chili sauce packaging machine streamlines production from filling to final output. Its advanced specifications and modular design not only boost efficiency but also minimize operational costs through low waste and easy maintenance. Ideal for both artisanal producers and industrial manufacturers, this machine drives quality and productivity, making it a cornerstone of modern food processing innovation.
Description
1. Machine Exterior Design
The chili sauce packaging machine features a modern industrial aesthetic design, constructed with food-grade 304 stainless steel for durability and hygiene. Its polished and anti-corrosion surface ensures easy cleaning and long-term reliability. The compact structure (dimensions: 2m × 1.5m) fits seamlessly into diverse workshop layouts. The machine’s sleek silver-gray body, paired with a black control panel, exudes professionalism. Key operational zones include transparent protective covers and LED lighting systems for real-time monitoring. The user-friendly 10-inch HD touchscreen supports bilingual (Chinese/English) interfaces for intuitive parameter adjustments, complemented by an emergency stop button and audible/visual alarms to ensure operator safety.
2. Technical Specifications
- Model: CPM-3000 (Standard)
- Speed: 40–80 packs/min (adjustable)
- Filling Accuracy: ±0.5 grams (with dynamic weighing compensation)
- Packaging Capacity: 50g–1000g (pouch or bottle)
- Power Supply: 380V/50Hz, 5.5kW
- Air Pressure Requirement: 0.6–0.8MPa
- Material Standards: FDA-certified components for direct product contact
- Weight: ~850kg
3. Workflow
- Automatic Feeding:
Sauce is transferred via a vacuum feeder or screw pump to a temperature-controlled hopper, equipped with a spiral agitator to prevent sedimentation. - Precision Filling:
A servo motor-driven high-precision piston pump works with load cells for closed-loop control, dynamically adjusting fill volumes. - Packaging Formation:
- Pouch Mode: Roll film → automatic bag forming → photoelectric positioning → filling → heat sealing (adjustable 100–200°C) → edge trimming.
- Bottle Mode: Automatic bottle alignment → filling → capping/lidding → labeling.
- Output:
Finished products are conveyed to a collection area, optionally integrated with inkjet coders or vision inspection systems for batch coding and defect removal.
4. Key Advantages
- High Efficiency & Low Waste:
Achieves speeds up to 80 packs/min with a drip-free design, ensuring 99.2% material utilization. - Smart Adaptability:
- Intelligent temperature control adjusts sealing strength for varied packaging materials (e.g., aluminum foil, PET bottles).
- One-touch recipe switching with 20 preset configurations, enabling format changes in ≤3 minutes.
- Easy Maintenance:
Modular quick-release structure allows disassembly of hoppers/pipes in 30 seconds for cleaning; supports CIP (Clean-in-Place) protocols. - Energy Efficiency:
Servo-driven systems and frequency conversion reduce energy consumption by 35% vs. traditional models, with noise levels ≤70dB.
5. Applications
- Condiment Industry:
Automated packaging for semi-fluid or particle-containing sauces (chili sauce, bean paste, garlic paste). - Foodservice Supply Chains:
Custom small-batch packaging for central kitchens, meeting standardization needs of chain restaurants. - Cross-Industry Use:
- Food: Jam, honey, hotpot base.
- Cosmetics: Creams, toothpaste, and similar viscosity products.
- Scalable Solutions:
Adaptable from small workshops to large factories via add-ons like multi-head filling or robotic palletizing for capacity expansion.
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