Cookie film pillow packaging machine

Description

‌1. Machine Appearance: Compact and Hygienic Design for Food Safety‌

The top-fed pillow packaging machine for cookies features a ‌modular structure‌ constructed from ‌304 stainless steel‌ and food-grade engineering plastics. Its sleek, streamlined design complies with ‌GMP hygiene standards‌. The machine typically measures ‌2.5m (L) × 1.2m (W) × 1.8m (H)‌, making it ideal for small-to-medium production lines. A transparent protective cover with ‌LED lighting‌ allows real-time monitoring of the packaging process. The user-friendly ‌7-inch touchscreen‌ interface supports multilingual settings and one-touch parameter adjustments, minimizing operational complexity.

‌2. Workflow: Fully Automated, Precision-Driven Process‌

1. ‌Film Feeding and Shaping‌
   The packaging film roll (e.g., OPP or PET composite) is fed ‌downward from the top‌ through a guide roller system that automatically corrects deviations and adjusts tension, ensuring smooth, wrinkle-free film. The film is then folded into a continuous ‌pillow-shaped channel‌ via a forming collar.

2. ‌Product Loading‌
   Cookies are precisely transferred into the film channel via a conveyor belt. ‌Photoelectric sensors‌ ensure each cookie is centered with a positioning error of ≤1mm, eliminating misalignment.

3. ‌Vertical and Horizontal Sealing‌

   • ‌Vertical Sealing‌: Heated rollers instantly seal both sides of the film channel, creating airtight longitudinal seams.
   • ‌Horizontal Sealing and Cutting‌: A servo-driven rotary cutter synchronizes horizontal sealing and cutting. The sealing temperature (adjustable from ‌80°C to 180°C‌) accommodates various film materials, achieving speeds of ‌120–200 packs per minute‌.

4. ‌Output‌
   Finished pillow-packaged cookies are discharged via an outlet conveyor, which can integrate with automated checkweighers or coding devices for a seamless “packaging-inspection-boxing” workflow.

‌3. Key Advantages: Tailored Solutions for Cookie Packaging‌

1. ‌Enhanced Protection‌

   • Airtight vertical and horizontal seals block moisture and oxygen, preserving crispness and ‌reducing breakage rates by over 30%‌.
   • Adaptive film tension control prevents excessive compression, ideal for delicate products like filled cookies.

2. ‌Flexibility and Efficiency‌

   • Adjustable molds and parameters support packaging for cookies weighing ‌10g to 500g‌, in shapes ranging from round and square to custom designs.
   • Capable of single-piece, multi-piece, or mixed-flavor gift box packaging, meeting diverse retail and e-commerce demands.

3. ‌Eco-Friendly Operation‌

   • The top-fed design reduces film friction, lowering material waste by ‌15%–20%‌. A dedicated mode for ‌biodegradable films‌ aligns with sustainable packaging trends.

4. ‌Smart Control‌

   • Built-in temperature, speed, and self-diagnostic systems trigger real-time alerts for anomalies. Production data can be uploaded via ‌IoT modules‌ to MES systems for digitalized management.

‌4. Applications: Versatile Scenarios Across Industries‌

1. ‌Bakery Production Lines‌

   • Packages butter cookies, chocolate cookies, waffle biscuits, etc., using either cold-seal films (ambient) or heat-shrink films (enhanced gloss).

2. ‌Gift and Retail Packaging‌

   • Customizable with ‌transparent window packaging‌ to showcase cookie designs. Metallized or holographic films create premium holiday gift boxes.

3. ‌E-Commerce and Logistics‌

   • Integrates ‌shock-proof cushioning packaging‌ and QR code labeling for secure shipping.

4. ‌Export and Cross-Border Markets‌

   • Models compliant with ‌FDA and CE certifications‌ meet international hygiene standards. Optional gas-flushing modules (e.g., nitrogen) extend shelf life for export products.