Hardware screw packaging machine
The hardware screw packaging machine combines precision, speed, and intelligent automation to streamline packaging workflows, reduce labor costs, and enhance product consistency. Its compact design, adaptability, and low maintenance requirements make it ideal for businesses of all scales, from SMEs to large manufacturers. By supporting standardized production and customized packaging demands, this machine drives cost efficiency, quality improvement, and sustainable growth in the fastener and hardware industries.
Description
1. Machine Appearance
The hardware screw packaging machine features a modular industrial design with a sleek and streamlined appearance. Its main frame is constructed from high-strength carbon steel and stainless steel, treated with anti-rust and anti-corrosion coatings for long-term durability in workshop environments. The machine is typically finished in industrial gray or bright blue, complemented by transparent acrylic observation windows for real-time monitoring of the packaging process. A user-friendly 7-inch touchscreen control panel provides intuitive parameter adjustments. With a compact structure (dimensions: approx. 1.5m × 1.2m × 1.8m), the machine optimizes floor space and supports flexible workshop layouts.
2. Technical Specifications (Table)
| Parameter | Specification |
|---|---|
| Packaging Speed | 60–120 bags/min (depending on screw size) |
| Screw Size Range | M1.0–M12 (length: 5–50mm) |
| Bag Dimensions | Length: 30–200mm, Width: 20–100mm |
| Power Supply | 220V/380V, 50Hz (configurable) |
| Power Consumption | 2.5–4kW |
| Machine Weight | Approx. 800kg |
| Dimensions (L×W×H) | 1500mm × 1200mm × 1800mm |
3. Workflow
- Automated Feeding: Screws are orderly fed into the sorting track via a vibratory bowl feeder or conveyor belt.
- Counting & Sorting: Precise counting using photoelectric sensors or weighing modules ensures ≤±1% quantity error per bag.
- Bagging & Filling: Automated film bag forming, optional vacuuming, and screw filling.
- Sealing & Cutting: Heat-sealing blades seal bags, followed by synchronized cutting to separate finished packages.
- Output: Finished bags are transported via conveyor for automatic stacking or manual collection.
4. Key Advantages
- High Efficiency & Accuracy: Servo motor-driven operation achieves speeds up to 120 bags/min with ≥99.9% counting accuracy.
- Versatile Adaptability: Modular design enables quick mold changes for diverse screw sizes and packaging formats (e.g., back-seal or three-side-seal bags).
- Robust Durability: Critical components utilize imported bearings and alloy steel, ensuring ≥10 years of continuous service life.
- Smart Control: PLC + touchscreen interface supports data storage, self-diagnosis, and fault alerts.
- Eco-Friendly: Low-power consumption design minimizes material waste (<0.5% loss rate) and supports biodegradable films.
5. Applications
- Industries: Hardware manufacturing, electronics, furniture, automotive parts, industrial equipment assembly.
- Scenarios: Bulk-to-retail screw packaging, customized gift sets, OEM/ODM solutions.
- Compatible Fasteners: Metal/plastic screws, self-tapping screws, bolts, washers, and standard hardware components.
English