Ice cold sticker packaging machine
As an innovator in packaging technology in the field of medical cold therapy, the ice cold sticker four side sealing packaging machine has redefined the industrial standard for low-temperature sealing. From precise cold sealing of fever reducing stickers to sterile packaging of medical beauty products, the “smart cold chain packaging system” equipped on the equipment is driving the entire industry to evolve towards safer and smarter directions. In a workshop environment at 38 ℃, watching boxes of patches fish out from the -5 ℃ packaging compartment, what you touch is not only the cold touch of the product, but also the quality commitment brought by precision manufacturing.
Description
I. Product Definition
The Four-Side Seal Packaging Machine is a fully automated high-speed sealing device that employs a four-sided heat-sealing process. It completes material filling, film forming, four-edge sealing, and product cutting within 2-8 seconds. Utilizing unique 3D sealing technology, it provides airtight protection for food, pharmaceuticals, electronic components, and more, while delivering a neat box-shaped appearance. Widely used for premium products like snacks, pet food, and medical devices, it sets the standard for high-value end packaging.
II. Core Technology Breakdown
1. Modular Heat-Sealing System
Equipped with four independently temperature-controlled nickel-chromium alloy sealing blades (±0.5°C precision) and servo-driven X/Y/Z-axis coordination. The proprietary “Stepwise Pressure Compensation” technology automatically adjusts sealing pressure when film thickness fluctuates by 0.02mm, ensuring crack-free sealing for fragile items like potato chips.
2. Intelligent Visual Positioning
Uses a 5-megapixel CCD industrial camera (120fps) for dynamic material tracking. Integrated deep learning algorithms detect pattern misalignment ≤1mm, achieving print-level accuracy (≤0.3mm graphic alignment error) for irregularly shaped products like pet kibble.
3. Flexible Film Feeding Mechanism
Dual-station film racks support 7 material types (PE/CPP/AL, adjustable width 200-600mm). The “Zero-Contact Tension Control” system combines magnetic particle brakes with ultrasonic sensors to limit film stretch deformation to 0.8%.
III. Performance Comparison (Industry-Leading)
| Metric | Traditional Models | DK-6800 Four-Side Sealer |
|---|---|---|
| Max Speed | 60 packs/min | 120 packs/min |
| Seal Strength | 15N/15mm | 28N/15mm |
| Air Consumption | 0.6m³/min | 0.3m³/min |
| Film Change Time | 15 min | 3 min |
| Yield Rate | 98.5% | 99.96% |
IV. Industry-Specific Solutions
1. Food Sector
- Snack Foods: Patented “Suspension Filling” uses negative-pressure airflow to reduce chip breakage from 3.2% to 0.05%.
- Frozen Dumplings: Pulse heat-sealing (instant 180°C heating in 0.1s) prevents seal wrinkles caused by ice crystal melt at -18°C.
2. Pharmaceutical Applications
- Medical Swabs: Integrates a Class 100 sterile chamber to embed ethylene oxide sterilization labels during sealing.
- Herbal Granules: Humidity sensors activate dehumidification when RH >65%, preserving moisture-sensitive ingredients.
3. Industrial Components
- Lithium Batteries: Explosion-proof design with inert gas injection to eliminate combustion risks from metal dust.
V. Operational Innovations
1. Human-Machine Interface
A 10.1-inch industrial touchscreen features “3D Virtual Debugging”, allowing gesture-controlled 3D model manipulation to visualize mechanical movements. Fault codes include AR-guided repair instructions with pinpoint location markers.
2. Predictive Maintenance
Vibration analyzers and thermal imaging modules issue 48-hour advance warnings for bearing wear (≥0.01mm) or motor overheating (+2°C), reducing unplanned downtime by 85%.
3. Rapid Format Change
The “Octopus” quick-change system enables mold swaps via 8 color-coded handles, slashing format change time from 45 minutes to 4.5 minutes.
VI. Sustainability Features
- Waste Heat Recovery: Converts sealing blade heat into auxiliary drying energy, cutting power use by 22%.
- Silent Drive Technology: Harmonic reducers and polyurethane gears lower operational noise from 78dB(A) to 62dB(A).
- Film Recycling: Shredded scrap film is compression-molded into pallets, achieving zero waste in packaging lines.
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