Pillow-Type Packaging Machine for Children’s Toy Clay

Description

‌I. Machine Appearance and Functions‌

‌Appearance Design‌

• ‌Shape and Materials‌: The machine features a curved, streamlined design with a food-grade stainless steel frame and impact-resistant ABS eco-friendly plastic panels (available in candy colors or transparent versions), eliminating sharp edges to comply with children’s product safety standards.
• ‌Human-Machine Interface‌: Equipped with a 12-inch HD touchscreen, it includes animated operation guides and voice prompts, supporting multilingual switching (Chinese/English/Spanish).
• ‌Transparent Observation Window‌: The top acrylic window allows real-time monitoring of packaging, with LED lighting on both sides for quality inspection.

‌Core Functional Modules‌

1. ‌Intelligent Weighing and Feeding System‌:
   • Dual-screw feeder compatible with toy clays of 50-5,000cP viscosity (e.g., crystal slime, foam clay);
   • Weighing accuracy of ±0.5g, supporting adjustable packaging sizes from 10g to 500g.
2. ‌Multi-Mode Forming Device‌:
   • Interchangeable molds for creating “standard pillow,” “heart-shaped,” or “cartoon animal” packaging;
   • Automatic temperature control (80-150°C) to prevent film deformation.
3. ‌Dual Sealing System‌:
   • Longitudinal heat sealing + transverse pulse cutting technology, ensuring seal strength ≥3.5N/15mm;
   • Smooth, burr-free cuts completed synchronously with sealing.
4. ‌Safety Mechanisms‌:
   • Infrared emergency stop: Instantly powers off within 0.1 seconds if objects enter the 50cm operational zone;
   • Overheat alarm: Activates cooling if core components exceed temperature limits.

‌II. Workflow‌

‌1. Material Preprocessing‌
Toy clay is vacuum-degassed and mixed, then conveyed to the storage hopper. The system automatically adjusts feeding speed based on preset parameters (e.g., 200g per pack).

‌2. Film Forming and Filling‌

• ‌Film Loading‌: Food-grade PE or biodegradable PLA film is smoothly unwound via servo motor drive, with tension error ≤0.5N;
• ‌3D Forming‌: The film is folded into a tube via a forming collar, filled with clay, and injected with 99.9% pure nitrogen to extend shelf life;
• ‌Smart Detection‌: HD cameras scan fill levels, and products exceeding error thresholds are automatically rejected.

‌3. Sealing and Output‌

• Heat-sealing blades complete longitudinal and transverse sealing/cutting in 0.3 seconds, with surface temperature ≤45°C to prevent burns;
• Finished products pass through a metal detector (sensitivity: Fe 0.8mm, Non-Fe 1.2mm), and qualified packs are auto-stacked at 50-80 packs/minute.

‌III. Key Advantages‌

1. ‌Ultimate Safety‌:
   • Dual certifications: EN71-3 (heavy metal migration) and ASTM F963 (mechanical/physical performance);
   • Non-toxic materials, zero VOCs released during sealing.
2. ‌High Efficiency and Energy Savings‌:
   • 25x faster than manual packaging, producing 3,000-4,800 packs/hour;
   • Total power consumption of only 3.5kW, with 30% energy reduction in eco-mode.
3. ‌Flexibility‌:
   • “Blind box mode” enables mixed batches of 6 colors/shapes;
   • Quick mold replacement (under 10 minutes).
4. ‌IoT Integration‌:
   • Cloud-based monitoring of production data and fault codes;
   • Remote diagnostics and over-the-air updates.

‌IV. Application Scenarios‌

1. ‌Large Toy Manufacturers‌:
   • Mass production of Lego-style building clay or Disney co-branded slime;
   • Seamless integration with automated lines for end-to-end unmanned production.
2. ‌Educational Institutions and DIY Workshops‌:
   • Packaging science kits (e.g., magnetic clay, thermochromic slime);
   • Small-batch customization (minimum 500 packs) with logos or themed designs.
3. ‌E-Commerce and New Retail‌:
   • Traceable QR code packaging for instant access to usage tutorials;
   • Supports “live commerce” with same-day packaging and shipping.
4. ‌Eco-Friendly Initiatives‌:
   • Compatible with biodegradable straw-fiber films for “zero-waste” toy packaging.