Soap packaging machine
The soap packaging machine, with its intelligent automation, precision engineering, and modular design, serves as a powerful tool for enhancing quality and efficiency in the modern daily chemical industry. It significantly reduces labor costs while elevating product value through standardized packaging, supporting end-to-end optimization from production to brand development. Whether for mass production or flexible customization, this machine delivers reliable performance, making it an ideal choice for soap manufacturers advancing toward Industry 4.0.
Description
1. Appearance Design
The soap packaging machine adopts a modular industrial design concept, featuring a sleek and modern exterior. The main frame is constructed from high-strength stainless steel, ensuring durability and ease of cleaning.
- Structural Layout: Compact design minimizes floor space, compatible with diverse production line configurations. Corrosion-resistant surface treatment suits humid environments.
- Control Interface: Equipped with a 10-inch touchscreen panel supporting bilingual (Chinese/English) switching, with intuitive operation commands.
- Transparent Window: Visual monitoring windows at key stations enable real-time process observation and quick troubleshooting.
2. Technical Parameters
Core technical parameters are listed below:
| Parameter | Specification |
|---|---|
| Production Capacity | 3000-6000 pieces/hour (customizable) |
| Packaging Speed | 30-60 pieces/minute (variable speed) |
| Soap Dimensions | Length: 50-150mm, Width: 30-100mm, Thickness: 10-50mm |
| Power Supply | 380V/50Hz, 15-30kW |
| Dimensions (L×W×H) | 3500×1800×1600mm |
| Weight | Approx. 2000kg |
3. Workflow
- Automatic Feeding: Soaps are transported via conveyor belt to the positioning module, where sensors detect orientation.
- Film Wrapping: Heat-shrink or pre-printed film is automatically cut and wrapped, supporting pillow-type, vertical, and other packaging styles.
- Heat Sealing & Shaping: High-temperature sealing blades ensure airtightness; a shrinkage oven provides secondary shaping for a smooth finish.
- Output: Packaged soaps undergo quality inspection, with defective units automatically rejected, followed by stacking or boxing.
4. Key Advantages
- High Efficiency: Full automation increases productivity by 10x compared to manual packaging, supporting 24/7 operation.
- Precision Control: Servo motor-driven system ensures positioning accuracy ≤±0.5mm; intelligent temperature control guarantees seal integrity.
- Versatility: Quick mold switching accommodates square, round, irregular-shaped soaps, and gift box packaging.
- Low Failure Rate: Critical components use imported brands (e.g., Siemens PLC, Omron sensors), achieving 99.8% stability.
- Eco-Friendly: Energy management system reduces power consumption by 20%; waste film recycling minimizes material loss.
5. Applications
- Product Types: Bar soap, transparent soap, medicated soap, handmade soap, hotel mini-soaps, etc.
- Scenarios: Cosmetics manufacturers, OEM factories, premium gift packaging lines, e-commerce hot-selling product packaging.
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